Mercedes-Benz South Africa
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Mercedes-Benz Transport 02 2008
 
Mercedes-Benz Transport 02/2008

Bold successor to the legend

The new Axor 6x4 – a model range from Mercedes-Benz specially engineered for successful long-term use in southern Africa – was put through its paces recently. Max Braun went to Kapama Lodge near Hoedspruit in Mpumalanga to test this new truck technology in the heart of the African bush

The recent high-profile launch of the Axor 6x4 model range was in many ways a different, if not unique truck launch experience. What made it different for attending guests was that their eager anticipation of getting to grips with new truck technology was tinged with a healthy measure of nostalgia as memories of the incomparable and still revered Mercedes-Benz Powerliner models came flooding back.

“What’s this trucking veteran talking about?” you may ask. No doubt many who were present at the Axor launch (and many more who will read and hear about these magnificent vehicles) will ask the question: “Why is the comparison with what is now generally regarded as ‘old’ technology considered important, or even relevant, when introducing a new truck range nearly 20 years down the highway?” Ah, but there’s the point! In July 1990, Mercedes-Benz South Africa proudly launched the Powerliner range, only recently the recipient of the European Truck of the Year Award. This prestigious award was based on the judges’ recognition that the Powerliner range had the ability to produce economical transport, had low fuel consumption (even then an issue), offered a comprehensive range to perform a variety of transport tasks, matched engineering components and at the time set new economy, safety and comfort benchmarks.

Powering the legend
Some 30 000 Powerliners were sold in Western Europe within the first 18 months of its being launched in 1988. Their popularity was such that in the last five years of production more than 1 000 units were sold on average each year in South Africa. Even today in South Africa, Powerliners are in demand: simply ask any reputable used truck trader which make and model they would prefer to have in stock. Take a look at any number of large private carrier fleets that still own and operate a few Powerliners, most of which have completed way over a million kilometres. This is the background to the Powerliner’s being described as having “legendary reliability”. By now you are probably thinking “What’s this got to do with the new Axor models?” It has a lot more to do with the Axor than you may think.

Consider this: whenever we attend the launch of new truck models, we tend to focus on the specifications – how many kilowatts, how much torque does it have? What’s the top speed and what about the gearbox? Yes, specs are important. However, if we want to be certain that the vehicle we choose will be capable – in the full sense of the word – of covering the cost of operating it and turning a reasonable profit, then we need to be reasonably certain that our choice has the following characteristics:

Reliability – In the competitive transport industry it is essential that truck operators’ vehicles are available optimally in order to meet the ever-increasing demand for faster and more frequent deliveries.

Durability – To justify the investment, it is imperative to achieve the designed economic (or useful) life of the vehicle. This depends heavily on matched engineered components, proven parts availability and a comprehensive dealer network capable of providing proper technical backup when needed.

Performance and economy – This is about achieving better-than-average transport efficiencies such as the ability to haul optimum payloads at acceptable average speeds across the routes transport companies operate on. All this must be achieved at an acceptable ownership and operating cost. Economy should be measured in more meaningful terms than simply kilometres per litre. Transport efficiency is more about the number of tonnes/kilometre-hour that can be consistently achieved and the number of tonnes/kilometre-litre that will be taken up in the process.

Safety and comfort – Good visibility, ease of control, and comfortable ride and cab ergonomics are important to ensure peak driver performance, health and motivation. This is especially so when supported by a dynamic driver training facility, such as that provided by Mercedes-Benz SA.

Value for money – The cumulative cost of owning and operating vehicles and the ultimate resale value are prime factors to consider when acquiring new trucks. The purchase price is usually less than 20 percent when compared to the amount to be spent over the economic life of a truck. All of the above factors are fundamental to economical and successful trucking.

If this, then, is what trucking is about, we know what to look for in the specifications, bearing in mind that the Axor builds on what it inherited from the Powerliner.

Best of three worlds
To me it seems that the new Axor vehicles in their 6x4 configuration follow quite well the early success of the Axor models introduced in 2003. These new 6x4 freight carriers and truck-tractors we saw and drove have been engineered in response to market research and customer feedback to provide a less-sophisticated but rugged vehicle designed for medium and long-distance operations in South Africa. The concept should be well suited to the skills level of local operators. In other words, the new Axor 6x4 is a best-of-three-worlds vehicle – combining all the best qualities of the Actros, the simplicity and performance of the Axor, and the successful attributes of its predecessor, the Powerliner, into one truck. “We rejuvenated the Powerliner and built on the successful benchmark set by it in the late 90s,” explains Peter Wraight, product manager for trucks in the Mercedes-Benz Commercial Vehicle division.

Available in 350 (260 kW) and 400 horsepower (295 kW) models, the units are equipped with in-line, six-cylinder engines (the model that made ADE famous) and the latest electronic engine management system to meet Euro 3 standards. Operators can choose cabs with a foldout mattress or a full sleeper cab.

The rugged and strong chassis of the new Axor 6x4 is designed to carry extra-heavy loads.

Conceived specially for local operating conditions, the new Axor models are the culmination of ten years’ planning and collaboration between Mercedes-Benz Germany and the local engineers at the truck research centre in East London and the development centres in Turkey and Brazil. Considering the fact that European driving techniques and conditions are more sophisticated, it made sense that the truck had to be tested under local conditions. And tested they have been, almost to destruction, by South African engineers, mechanics and truck drivers to ensure they are tough enough to handle local conditions and infrastructure.

“The Axor 6x4 is ideal for handling different drivers and their different driving styles, which makes it perfectly suited to South African fleet conditions,” says Peter Wraight.

All other things being equal, the Axor 6x4 models provide potential buyers with product pluses and reasons why these new vehicles should be well suited to providing long-term successful and economical transport, whether the task be construction and building, timber or mining, or professional haulage. These trucks are suitable to transport raw material such as timber, sugarcane and mining materials as well as sophisticated finished consumer goods and products. Buying an Axor is more than buying a truck: it is also about buying the integrity of those behind the product.

The extended warranty of three years on the powertrain or a specified maximum kilometre limit is offered for the Actros, Axor and Atego ranges.

The warranty kilometre limit is valid up to 450 000 km for the Actros and the Axor in all operations, with the exception of vehicles in Start/Stop operations, where the kilometre warranty limit is 250 000 km. These units are primarily tippers and concrete mixers used for heavy-duty construction, where the kilometres covered on a yearly basis are minimal.

Axor born tough
The OM 906 LA / OM 457 LA engine is an R6 engine for individual adaptation of the engine output to the relevant transport task.

OM 906 LA
Technical Data/Features:

  • In-line 6-cylinder engine with an exhaust-gas turbocharger and charge air inter-cooling • Displacement: 6 374 cm3
  • 3-valve technology
  • Cooling: water-cooled
  • Engine management: electronic engine management system integrated in the Telligent drive management system
  • Fuel injection system: Unit-pump system (UPS) technology with singleplunger fuel-injection pumps and centrally arranged 8-hole or 6-hole injection nozzles (Euro 2 or Euro 3)
  • Injection pressure: up to 1 800 bar (Euro 3)
  • Performance data
    - Maximum output: 170 kW (231 hp) at 2 300 rpm
    - Maximum torque: 810 Nm at 1 200 rpm to 1 600 rpm
  • Performance data
    - Maximum output: 170 kW (231 hp) at 2 300 rpm
    - Maximum torque: 810 Nm at 1 200 rpm to 1 600 rpm

OM 457 LA
Technical Data/Features:

  • In-line 6-cylinder engine with an exhaust-gas turbocharger and chargeair inter-cooling
  • Displacement: 11 967 cm3
  • 4-valve technology
  • Unit pump system (UPS)
  • Engine management by fully electronic Telligent engine management system
  • Injection pressure: up to 1 800 bar
  • Compression ratio: 1:17.75
  • Ignition pressure: 170 bar
  • 6-hole injection nozzles, centrally arranged
  • Performance data
    - Maximum output: 260 kW/354 hp at 1 900 rpm
    - Maximum torque: 1 850 Nm at 1 100 rpm
  • Performance data
    - Maximum output: 295 kW/401 hp at 1 900 rpm
    - Maximum torque: 2 000 Nm at 1 100 rpm

Total life cost
A careful study of the specifications and the support structure shows that the Axor 6x4 models are in a strong position to compete for a significant share of the varied markets it will compete for. Based on its illustrious heritage, carefully crafted specification, technical and other relevant backup, it seems appropriate to reflect on the sage words of David Lowe, the eminent independent British transport consultant well known for the projects he has undertaken for major British companies and the numerous books he has written. Lowe says that the most important consideration in assessing the cost of buying and operating a vehicle is its total life cost rather than its initial purchase price alone:

 “Total life costs comprises initial cost, which is related to the manufacturer’s specification and the quality and durability of the product, plus operating costs such as repair costs (both labour and parts) and the cost of downtime (less reliable, less durable vehicles need more repairs and will be off the roads more often for long periods), less resale value which reflects the original quality of the vehicle.”

Tough, tough frame
The high-strength frame of the Axor features the following highlights:

  • No parts project above the top of the frame
  • Three frame side rail thicknesses: 7 mm, 8 mm and 9.5 mm
  • Wheelbases between 3 150 mm and 6 300 mm at standard spacing of 300 mm - depending on model

The frame side-rails feature a continuous hole spacing of 50 mm. Bodies and additional equipment can therefore be attached and repositioned quickly, easily and, above all, at low cost. The environment-friendly paint finish is sprayed manually. This ensures full-coverage of all surfaces and, as a consequence, corrosion protection.

The frame components are made of E 500 TM high-strength steel. They are cold-formed for enhanced strength. The section always has the same height and has a flat top edge. This ensures high loading capacity. Crossmembers and side rails are interconnected by means of riveted gusset plates. This design is particularly flexible and able to withstand extreme stresses and strains. The frame taper begins 1 350 mm behind the front axle.

It’s all in the drive
The 260 kW-powered Axor 3335 offers a superbly engineered hydraulically assisted gear change that adds significantly to timely selection of the correct gear under virtually all circumstances.

The ease of operation is helpful to even relatively inexperienced heavy truck drivers. This 16-speed G240 splitter box with its sensible gear ratios allows quick gear changes up or down, which facilitates consistent green band driving. I was impressed with the torque at around 1800 Nm across most of the green band engine rev range (approximately 1 000 to 1 450 r/min).

Good fuel consumption is expected. The cab is well appointed, with adjustable steering wheel; logically arranged, easy-to- read instruments; comfortable cloth seats; electrically operated driver and co-driver’s windows; airconditioning; radio and CD player, and other driver comforts, all of which make for safer and better-
motivated drivers.

The chassis and suspension are indeed suitable for rugged and tough operating conditions. I look forward to taking the vehicle for a longer trip than circumstances allowed at Kapama.
– Max Braun


Mercedes-Benz South Africa